AHP Merkle Std. Cylinders AHP merkle catalogues    
We will be exhibiting at Interplas on the 26th, 27th and 28th of September 2017 in NEC, Birmingham UK.
Cylinder-Technology CyPull Core-pulling Cylinders CyBlock Block Cylinders
CyTec NC Products CyMill Milling Heads CySpeed Motor Spindles CyTurn Rotary Tables
CyTec Systems UK Ltd. Unit H - 100 Shaw Road (Off Daltry Street) Oldham, OL1 4AB United Kingdom Tel.: +44 (0) 161 / 678 70 90 Fax:  +44 (0) 161 / 620 53 92 E-mail:  sales@cytec-uk.com
Locking coupling B0, B6: P roximity switches for locking indication; Measure „L“ can change with application of proximity switches; other sizes on request Nom. size L D1 D2 D3 D4 T T1 E E2 E3 E4 Holding forces (kN) 16 68 50 42 M5; 8 mm deep M12 x 1,25 16 G 1/8“ 70,5 40 30,5 15 20 25 106 78 67 M6; 15 mm deep M20 x 1,5 23 G 1/8“ 110 63 47 25 64 32 136 100 85 M8; 15 mm deep M22 x 1,5 27 G 1/4“ 131 81 50 25 113 45 191 140 119 M10; 20 mm deep M35 x 1,5 38 G 3/8“ 174 114 60 35 214 56 249 175 148 M14; 24 mm deep M45 x 1,5 40 G 1/2“ 211 141 70 50 347 70 282 210 180 M16; 27 mm deep M58 x 1,5 44 G 1/2“ 242 162 80 50 530 90 359 260 228 M20; 33 mm deep M65 x 1,5 53 G 3/4“ 318 228 90 50 855 CyDock Housing Boundary Indicator „ unlocked“ B0 Indicator „locked“ B6
Dimensions and forces for series VKH/VKP
Module clamping system CyTab for body framing in the automotive industry.
Hydromechanical clamping system CyTab STP090 Hydromechanical clamping system CyTab STP090 Scope with additional grasping stroke
The pneumatic execution of the clamping system CyTab plays a central role in the automotive industry in automatic welding and assembly lines. Considerable vehicle manufacturers use these systems for years with great success to support and guarantee reliable, flexible and cost saving production. Typical application area ist the bodyframing: The geometry box with pre-built car body is the basic element, to which the different mounting frames with the lateral car parts are docked precisely and failsafe. The actual clamping systems (four or six per frame) are attached to the outside corners of the box grasping and locking the mounting frames on each side. In only one functional process the flanges are centered, drawn in and positively locked. This guarantees a stable and reproducible operational process with very low maintenance effort.
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size s:
Type D1 [mm] D2 [mm] D3 [mm] D4 [mm] D5 [mm] D6 [mm] L1 [mm] L2 [mm] L3 [mm] L4 [mm] STP 050 75 58 30 110 110 80 111 155 34 23 STP 090 118 108 51 150 135 110 172 240 34 23 Type Clampstroke [mm] Draw force [kN] 6 bar Clamping force [kN] 6 bar Max.  holding force [kN] 6 bar Admissible radial     offset [mm] Admissible angular   offset [°] STP 050 6,3 1,5 5,0 10 1 1 STP 090 9,32 4 12,5 25 1,5 2 2° 1,5 in den Schnitt gedreht Inquiry clamped Abfrage gespannt 1 D 2 D 3 D L4 5 D 4 D L3 L2 L1 in den Schnitt gedreht 6 D Abfrage gelöst turned into section turned into section
STP050/090
CyTab 9x M6x25x10.9 DIN 912 Abfrage gelöst Abfrage gespannt 19 in den Schnitt gedreht 18 21,5 Hub 33, 5 Hub 33,5 Ř 8,5 109,5 60,3 50,5 5 , 1 73,5 Ř150 Ř204 Ř222 Ř190 Ř190 f7 40,5 in den Schnitt gedreht 2° Type Draw stroke [mm] Clamp strok [mm] Draw force [kN], 6 bar Clamping force [kN], 6 bar max. holding force [kN], 6 bar admissible radial offset [mm] admissible angular offset [°] STP 090 Scope 33,5 9,32 4 12,5 25 ±1,5 2 Hubabfrage Scope ein-/ausgefahren CyTab Phase 1 Phase 2 Phase 3
Basically the clamping process is the same as the standard CyTab or CyTrac systems. Prior to that, the “scope“ housing executes an additional stroke to grasp the external flange/draw bolt over a certain distance. In short: The Scope housing extends and grasps the external draw bolt, that is in feed position (1). The actual clamping process follows by pressurising the clamping chamber (2). In final position, the flange is locked positively (3).
Clamping Technology
The previously described advantages of the CyDim are dramatically enhanced by the actions of a positively locked collet coupling, making it possible to realize the total functions: Couple - clamp - lock with only one element and without any need of additional control requirements. The system also could be named "the automatic screw".
The CyDock docking system guarantees the ultimate in precision and safety using simple technology. A coupling bolt is automatically positively locked by means of radially operating locking segments. This is done free from play on demand. The coupling is released by applying hydraulic or pneumatic force. Holding forces of up to several hundred tons can be achieved. CyDock is suitable whenever secure connections have to be made and released as easily as possible
STP090 “Scope
CyTec 2017
Clamping Technology
01 61 678 70 90
Hydromechanical clamping system CyTab STP090 Hydromechanical clamping system CyTab STP090 Scope with additional grasping stroke
Module clamping system CyTab for body framing in the automotive industry.
The pneumatic execution of the clamping system CyTab plays a central role in the automotive industry in automatic welding and assembly lines. Considerable vehicle manufacturers use these systems for years with great success to support and guarantee reliable, flexible and cost saving production. Typical application area ist the bodyframing: The geometry box with pre-built car body is the basic element, to which the different mounting frames with the lateral car parts are docked precisely and failsafe. The actual clamping systems (four or six per frame) are attached to the outside corners of the box grasping and locking the mounting frames on each side. In only one functional process the flanges are centered, drawn in and positively locked. This guarantees a stable and reproducible operational process with very low maintenance effort.
Phase 1 Phase 2 Phase 3
Basically the clamping process is the same as the standard CyTab or CyTrac systems. Prior to that, the “scope“ housing executes an additional stroke to grasp the external flange/draw bolt over a certain distance. In short: The Scope housing extends and grasps the external draw bolt, that is in feed position (1). The actual clamping process follows by pressurising the clamping chamber (2). In final position, the flange is locked positively (3).
T he
c la m p ing
sy st e m
S T P
is
a v a ila b le
in
2
size s:
Type D1 [mm] D2 [mm] D3 [mm] D4 [mm] D5 [mm] D6 [mm] L1 [mm] L2 [mm] L3 [mm] L4 [mm] STP 050 75 58 30 110 110 80 111 155 34 23 STP 090 118 108 51 150 135 110 172 240 34 23 Type Clampstroke [mm] Draw force [kN] 6 bar Clamping force [kN] 6 bar Max.  holding force [kN] 6 bar Admissible radial     offset [mm] Admissible angular   offset [°] STP 050 6,3 1,5 5,0 10 1 1 STP 090 9,32 4 12,5 25 1,5 2 2° 1,5 in den Schnitt gedreht Inquiry clamped Abfrage gespannt 1 D 2 D 3 D L4 5 D 4 D L3 L2 L1 in den Schnitt gedreht 6 D Abfrage gelöst turned into section turned into section
STP050/090
CyTab Locking coupling B0, B6: P roximity switches for locking indication; Measure „L“ can change with application of proximity switches; other sizes on request Nom. size L D1 D2 D3 D4 T T1 E E2 E3 E4 Holding forces (kN) 16 68 50 42 M5; 8 mm deep M12 x 1,25 16 G 1/8“ 70,5 40 30,5 15 20 25 106 78 67 M6; 15 mm deep M20 x 1,5 23 G 1/8“ 110 63 47 25 64 32 136 100 85 M8; 15 mm deep M22 x 1,5 27 G 1/4“ 131 81 50 25 113 45 191 140 119 M10; 20 mm deep M35 x 1,5 38 G 3/8“ 174 114 60 35 214 56 249 175 148 M14; 24 mm deep M45 x 1,5 40 G 1/2“ 211 141 70 50 347 70 282 210 180 M16; 27 mm deep M58 x 1,5 44 G 1/2“ 242 162 80 50 530 90 359 260 228 M20; 33 mm deep M65 x 1,5 53 G 3/4“ 318 228 90 50 855 CyDock Housing Boundary Indicator „ unlocked“ B0 Indicator „locked“ B6
Dimensions and forces for series VKH/VKP
9x M6x25x10.9 DIN 912 Abfrage gelöst Abfrage gespannt 19 in den Schnitt gedreht 18 21,5 Hub 33, 5 Hub 33,5 Ř 8,5 109,5 60,3 50,5 5 , 1 73,5 Ř150 Ř204 Ř222 Ř190 Ř190 f7 40,5 in den Schnitt gedreht 2° Type Draw stroke [mm] Clamp strok [mm] Draw force [kN], 6 bar Clamping force [kN], 6 bar max. holding force [kN], 6 bar admissible radial offset [mm] admissible angular offset [°] STP 090 Scope 33,5 9,32 4 12,5 25 ±1,5 2 Hubabfrage Scope ein-/ausgefahren CyTab
CONTACT
CyTec Systems UK Ltd. Unit H - 100 Shaw Road (Off Daltry Street) Oldham, OL1 4AB United Kingdom Tel.: +44 (0) 161 / 678 70 90 Fax:  +44 (0) 161 / 620 53 92 E-mail:  sales@cytec-uk.com
CyTec 2017
The previously described advantages of the CyDim are dramatically enhanced by the actions of a positively locked collet coupling, making it possible to realize the total functions: Couple - clamp - lock with only one element and without any need of additional control requirements. The system also could be named "the automatic screw".
The CyDock docking system guarantees the ultimate in precision and safety using simple technology. A coupling bolt is automatically positively locked by means of radially operating locking segments. This is done free from play on demand. The coupling is released by applying hydraulic or pneumatic force. Holding forces of up to several hundred tons can be achieved. CyDock is suitable whenever secure connections have to be made and released as easily as possible
STP090 “Scope
CyTec Systems UK Ltd. Unit H - 100 Shaw Road (Off Daltry Street) Oldham, OL1 4AB United Kingdom Tel.: +44 (0) 161 / 678 70 90 Fax:  +44 (0) 161 / 620 53 92 E-mail:  sales@cytec-uk.com
+44 1 61 678 70 90